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Double Jackscrew Chain Clamp


 

Double Jackscrew Chain Clamp Includes:
• Length of chain required for the pipe range
• Double jackscrew jackbars listed for the pipe range
• Main block
• Fine adjustment
• Level and support device
• Jackscrew wrench
• Storage box
• Parts and operating manual

Optional:
• Carbon or stainless steel Spacing screws
• Add-on Jackbar

NOTE:
• Complete welding of the pipe and fittings can be accomplished without removal of the clamp.
• Add-on jackbar can be added if pressure needs to be applied between the clamp jackbars.
• Jackscrew pads independently pivot to handle uneven surfaces.
• Spacing screws can be added for precise weld gap adjustment.


The Double Jackscrew Chain Clamp reforms Schedule 40 pipe on either side of the joint to be welded. The jackscrews of the jackbar exert pressure on the high points of both sides of the weld joint to eliminate “Hi-Lo”. Pipe wall thickness up to Schedule 80 can be aligned with the clamp.

The level and support device of the chain clamp allows the pipe, elbow, tee, flange and other fittings to be held safely and securely in place during the alignment and welding process.

For stainless steel or specialty alloy applications replace the chain of the standard chain clamp with stainless steel chain.

Available in steel and stainless steel models to fit pipe from 1" to 54" (25mm to 1372mm).


FEATURES:
• EXTRA CLEARANCE—Double jackscrew jackbar has extra clearance under the jackbar to better facilitate tig welding torch.
• CRUCIAL ALIGNMENT—The double jackbars, spaced around the outside diameter of the pipe, provide concise alignment and reforming of the internal or external diameters of both pipes within 1/64 of an inch.
• SAFE—Elbows, tees and other fittings can be held safely and securely in place during alignment with the level and support device.
• VERSATILE—The Chain Clamp can be used to support, align, and reform elbow, tees and other fittings that a cage clamp can not manage. One Chain Clamp covers the range of eight (8) cage clamps.
• READILY REFORMS pipes on both sides of the weld joint to Schedule 40 pipe and aligns Schedule 80 pipes, elbows, tees and other fittings.

Model

Number of
Jackbars

Pipe Size Range

Reforms Pipe to
Schedule

Aligns Pipe to
Schedule

Est.
Ship
Wieght

D250

3

1-8 / 25-203

40

80

27 / 12

D250SS

3

1-8 / 25-203

40

80

27 / 12

D249

7

4-16 / 102-406

40

80

72 / 33

D249SS

7

4-16 / 102-406

40

80

72 / 33

D235

8

10-36 / 254-914

40

80

144 / 67

D235SS

8

10-36 / 254-914

40

80

144 / 67

D236

13

10-54 / 254-1372

40

80

180 / 72

D236SS

13

10-54 / 254-1372

40

80

180 / 72

SS- Indicates the clamp is Stainless Steel.
Calculations are based on pipe with a yield strength of 45,000 lbs./Sq. in./ 3168kg/sq cm.


DOUBLE JACKSCREW CHAIN CLAMP KIT (does not include chain)

Model

Pipe Size Range

Reforms Pipe
to Schedule

Aligns Pipe
to Schedule

Type of Chain
Required

Chain Length
Required

Est. Ship
Weight

D250-KIT1

1-8 / 25-203

40

80

Note 1

3 / 1

19 / 19

D249-KIT2

4-16 / 25-203

40

80

Note 2

5 / 1.5

59 / 27

Does not include tool box.

NOTE
: 1. 40-2: riveted nickel plated roller or 40-2: riveted stainless steel roller chain (ANSI#: 40-2R or equal).
NOTE: 2. 60-2: riveted nickel plated roller or 60-2: riveted stainless steel roller chain (ANSI#: 60-2R or equal).

Clamp kit consists of main block, fine adjustment, level and support device, double jackscrew jackbars as required for its range, and operating manual.

Click here for formulas to calculate chain lengths.



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